{"id":1762,"date":"2015-05-18T15:59:13","date_gmt":"2015-05-18T22:59:13","guid":{"rendered":"http:\/\/hellbach.us\/blog\/?p=1762"},"modified":"2015-05-18T15:59:13","modified_gmt":"2015-05-18T22:59:13","slug":"automatic-boulanger-bottling-system","status":"publish","type":"post","link":"https:\/\/hellbach.us\/blog\/food-drink\/beer\/automatic-boulanger-bottling-system\/","title":{"rendered":"Automatic Boulanger Bottling System"},"content":{"rendered":"<div class='__iawmlf-post-loop-links' style='display:none;' data-iawmlf-post-links='[{&quot;id&quot;:1895,&quot;href&quot;:&quot;http:\\\/\\\/www.homebrewersassociation.org\\\/pimp-my-system\\\/automatic-bottle-filling-system&quot;,&quot;archived_href&quot;:&quot;http:\\\/\\\/web-wp.archive.org\\\/web\\\/20160616225228\\\/http:\\\/\\\/www.homebrewersassociation.org:80\\\/pimp-my-system\\\/automatic-bottle-filling-system\\\/&quot;,&quot;redirect_href&quot;:&quot;&quot;,&quot;checks&quot;:[{&quot;date&quot;:&quot;2025-11-19 00:16:37&quot;,&quot;http_code&quot;:206}],&quot;broken&quot;:false,&quot;last_checked&quot;:{&quot;date&quot;:&quot;2025-11-19 00:16:37&quot;,&quot;http_code&quot;:206},&quot;process&quot;:&quot;done&quot;}]'><\/div>\n<p><em>Guillaume Boulanger, director of production at La Barberie Brewery in Quebec City, has been homebrewing for a decade. He\u2019s also a beer bottle lover, which explains why he created an awesome bottle filling system he calls the Automatic Boulanger Bottling System. What makes his system so special? It fills multiple bottles at a time\u00a0and stops filling at a desired level\u00a0so you don\u2019t spill any precious homebrew, which allows you to do\u00a0other things with your time, like enjoy homebrew (or clean up and sanitize bottles).<\/em><\/p>\n<h2>Inspiration<\/h2>\n<p>For one reason or another, I prefer bottling my beer. I have\u00a0a 100 liter HERMS brewing setup, so as you can imagine it takes time to bottle all my\u00a0beer. Over the past several years, I\u2019ve been trying to find an easy way to bottle big batches as fast as possible, and after a lot of trial and error I came up with the Automatic Beer Bottling System (ABBS). It\u2019s not very expensive to build and very reliable. Our average bottling time is 100 liters in four hours. So the concept is simple, it\u2019s an automatic bottle filling system that allows you to bottle condition big batches of beer in a fraction of the time.<\/p>\n<h2>Function<\/h2>\n<p>The ABBS is a gravity-fed, multi-bottle line that automatically fills your beer bottles to the desired level. The key to the system is a float valve (I use the Blichmann AutoSparge\u2122) that levels the uncarbonated beer in a second vessel before filling your bottle. How does this work? The bottling vessel and the beer end up at the same level by communicating with the bottle filler. It\u2019s called the concept of communicating vessels. If the containers contain a homogeneous fluid, when the liquid settles, it balances out to the same level in all of the containers regardless of the shape and volume of the containers. If additional liquid is added to one vessel, the liquid will again find a new equal level in all the connected vessels.\u00a0In other words, your bottles will fill up to the level of liquid in your secondary bottling vessel.<br \/>\n<iframe loading=\"lazy\" src=\"https:\/\/www.youtube.com\/embed\/zpjC6VoOYWY\" width=\"420\" height=\"315\" frameborder=\"0\" allowfullscreen=\"allowfullscreen\"><\/iframe><\/p>\n<h2>Construction<\/h2>\n<p>Here\u2019s a list of what you\u2019ll need to build\u00a0an automatic bottle filling system:<\/p>\n<ul>\n<li>A bottling bucket (same size as your fermentor)<\/li>\n<li>A stainless steel kettle valve kit with barb<\/li>\n<li>An oval stainless roaster<\/li>\n<li>A Blichmann AutoSparge\u2122<\/li>\n<li>(1) female stainless 1\/2\u2033 NPT x 1\/2\u2033 barb<\/li>\n<li>2\u2032 of 1\/2\u2033 tubing (I use silicone high temp tubing)<\/li>\n<li>(4) spring tip bottle fillers<\/li>\n<li>5\u2032 of 3\/8\u2033 ID siphon hose<\/li>\n<li>(4) 1\/2\u2033 auto siphon clamps<\/li>\n<li>(1) 2\u2033x4\u2033x8\u2032 wood studs<\/li>\n<li>Power drill<\/li>\n<li>Table saw<\/li>\n<li>Teflon tape<\/li>\n<\/ul>\n<p><img loading=\"lazy\" decoding=\"async\" class=\"alignright wp-image-16485\" src=\"https:\/\/www.homebrewersassociation.org\/wp-content\/uploads\/2015\/05\/Drilled-Holes2015.jpg\" alt=\"Drilled-Holes\" width=\"300\" height=\"225\" \/>First, drill a 13\/16\u2033 hole (with a step drill bit or knock out punch) on the side of the bottle vessel (oval stainless roaster) 4\u2033 from the bottom. This is the hole for the AutoSparge\u2122. Drill another 13\/16\u2033 hole in the bottom of your bottling bucket if it doesn\u2019t have one already.<\/p>\n<p>Next, drill four oval-shaped holes in the lid. These will be for the bottle fillers. On my setup, the holes are 3.5\u2033 apart.<\/p>\n<p><img loading=\"lazy\" decoding=\"async\" class=\"alignright wp-image-16488\" src=\"https:\/\/www.homebrewersassociation.org\/wp-content\/uploads\/2015\/05\/bottle-filler-frame-2-20151.jpg\" alt=\"bottle-filler-frame\" width=\"300\" height=\"190\" \/>You\u2019ll need to build the frame for the bottling system. Use the 2\u2033x4\u2033x8\u2032 stud with a couple screws to construct the frame. Cut down two 25\u2033 pieces for the bottom, two 15\u2033 pieces for the roaster pot holder, two 12\u2033 pieces for the vertical part of the frame, and screw them all together as shown in the picture. The clamp holder will hold the siphon clamps. The piece of wood needed for this portion of the frame is 1\u2033x1\u2033x18\u2033 and needs an angle of around 25\u00b0 on one side. If you can get your hands on a table saw to do this cut, it\u2019s highly recommended. Pre-drill the frame and then screw in the piece of wood.<\/p>\n<p><img loading=\"lazy\" decoding=\"async\" class=\"alignright wp-image-16487\" src=\"https:\/\/www.homebrewersassociation.org\/wp-content\/uploads\/2015\/05\/bottle-filler-clamp-holder-siphon-clamp-2015.jpg\" alt=\"bottle-filler-clamp-holder-siphon-clamp\" width=\"300\" height=\"224\" \/>After you\u2019ve built your frame, you need to modify the siphon clamps to fit the clamp holders. Cut down the curved part of the clamps, drill one hole and chamfer them. Pre-drill the clamp holder and screw it onto the frame.<\/p>\n<p>Last step is to modify the four spring tip bottle fillers. Cut these so they are 9\u2033 long. Make sure to clean and chamfer the cut ends. Cut three 15\u2033 3\/8\u2033 siphon hose tubes and one 26\u2033 3\/8\u2033 siphon hose tube. Plug these into the spring tip bottle fillers. The longer tube will be used to empty the bottling vessel at the end of the bottling session because of the lower level of beer in the bottling veesel. Lower the longer bottler filler to finish filling the unfilled bottle.<\/p>\n<p><img loading=\"lazy\" decoding=\"async\" class=\"alignright wp-image-16482\" src=\"https:\/\/www.homebrewersassociation.org\/wp-content\/uploads\/2015\/05\/bottle-filler-autosparge-2015.jpg\" alt=\"bottle-filler-autosparge\" width=\"300\" height=\"225\" \/>Apply some Teflon tape to\u00a0your stainless steel kettle valve kit with barb on the bottling bucket and the AutoSparge\u2122 with the female stainless 1\/2\u2033 NPT x 1\/2\u2033 barb on the bottling vessel. This will help prevent leaks and make sure your equipment is tightly secured. Mount your bottle fillers on the clamp holders and then through the oval holes of the lid.<\/p>\n<p>As a precaution, do a test run with your new system by putting some water in the bottling vessel and then start the siphon. You\u2019ll need to adjust the AutoSparge\u2122 for your water level to be just as high as the top of your bottles. Make sure to mark where you leave the AutoSparge\u2122 for next time.<\/p>\n<p><img loading=\"lazy\" decoding=\"async\" class=\"alignright wp-image-16484\" src=\"https:\/\/www.homebrewersassociation.org\/wp-content\/uploads\/2015\/05\/bottle-filler-full-system-2015.jpg\" alt=\"bottle-filler-full-system\" width=\"300\" height=\"212\" \/>Finally, empty everything out, clean and sanitize, transfer your beer and prime, and enjoy the easiest bottling day ever!<\/p>\n<p><em>from <a href=\"http:\/\/www.homebrewersassociation.org\/pimp-my-system\/automatic-bottle-filling-system\/\" target=\"_blank\" rel=\"nofollow\">HBA<\/a><\/em><\/p>\n","protected":false},"excerpt":{"rendered":"<p>Guillaume Boulanger, director of production at La Barberie Brewery in Quebec City, has been homebrewing for a decade. He\u2019s also a beer bottle lover, which explains why he created an awesome bottle filling system he calls the Automatic Boulanger Bottling &hellip; <a href=\"https:\/\/hellbach.us\/blog\/food-drink\/beer\/automatic-boulanger-bottling-system\/\">Continue reading <span class=\"meta-nav\">&rarr;<\/span><\/a><\/p>\n","protected":false},"author":1,"featured_media":0,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[3],"tags":[],"class_list":["post-1762","post","type-post","status-publish","format-standard","hentry","category-beer"],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v26.9 - https:\/\/yoast.com\/product\/yoast-seo-wordpress\/ -->\n<title>Automatic Boulanger Bottling System - Hellbach blog<\/title>\n<meta name=\"description\" content=\"Learn how to build an automatic bottle filling system that allows you to bottle condition big batches of homebrew in a fraction of the time.\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/hellbach.us\/blog\/food-drink\/beer\/automatic-boulanger-bottling-system\/\" \/>\n<meta property=\"og:locale\" content=\"en_US\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"Automatic Boulanger Bottling System\" \/>\n<meta property=\"og:description\" content=\"Learn how to build an automatic bottle filling system that allows you to bottle condition big batches of homebrew in a fraction of the time.\" \/>\n<meta property=\"og:url\" content=\"https:\/\/hellbach.us\/blog\/food-drink\/beer\/automatic-boulanger-bottling-system\/\" \/>\n<meta property=\"og:site_name\" content=\"Hellbach blog\" \/>\n<meta property=\"article:published_time\" content=\"2015-05-18T22:59:13+00:00\" \/>\n<meta name=\"author\" content=\"alex\" \/>\n<meta name=\"twitter:card\" content=\"summary_large_image\" \/>\n<meta name=\"twitter:title\" content=\"Automatic Boulanger Bottling System\" \/>\n<meta name=\"twitter:description\" content=\"Learn how to build an automatic bottle filling system that allows you to bottle condition big batches of homebrew in a fraction of the time.\" \/>\n<meta name=\"twitter:image\" content=\"https:\/\/www.homebrewersassociation.org\/wp-content\/uploads\/2015\/05\/bottle-filler-clamp-holder-siphon-clamp-2015.jpg\" \/>\n<meta name=\"twitter:label1\" content=\"Written by\" \/>\n\t<meta name=\"twitter:data1\" content=\"alex\" \/>\n\t<meta name=\"twitter:label2\" content=\"Est. reading time\" \/>\n\t<meta name=\"twitter:data2\" content=\"4 minutes\" \/>\n<script type=\"application\/ld+json\" class=\"yoast-schema-graph\">{\"@context\":\"https:\/\/schema.org\",\"@graph\":[{\"@type\":\"Article\",\"@id\":\"https:\/\/hellbach.us\/blog\/food-drink\/beer\/automatic-boulanger-bottling-system\/#article\",\"isPartOf\":{\"@id\":\"https:\/\/hellbach.us\/blog\/food-drink\/beer\/automatic-boulanger-bottling-system\/\"},\"author\":{\"name\":\"alex\",\"@id\":\"https:\/\/hellbach.us\/blog\/#\/schema\/person\/9bf1a63e253268c42a6e9db64611c507\"},\"headline\":\"Automatic Boulanger Bottling System\",\"datePublished\":\"2015-05-18T22:59:13+00:00\",\"mainEntityOfPage\":{\"@id\":\"https:\/\/hellbach.us\/blog\/food-drink\/beer\/automatic-boulanger-bottling-system\/\"},\"wordCount\":887,\"commentCount\":0,\"publisher\":{\"@id\":\"https:\/\/hellbach.us\/blog\/#\/schema\/person\/9bf1a63e253268c42a6e9db64611c507\"},\"image\":{\"@id\":\"https:\/\/hellbach.us\/blog\/food-drink\/beer\/automatic-boulanger-bottling-system\/#primaryimage\"},\"thumbnailUrl\":\"https:\/\/www.homebrewersassociation.org\/wp-content\/uploads\/2015\/05\/Drilled-Holes2015.jpg\",\"articleSection\":[\"beer\"],\"inLanguage\":\"en-US\",\"potentialAction\":[{\"@type\":\"CommentAction\",\"name\":\"Comment\",\"target\":[\"https:\/\/hellbach.us\/blog\/food-drink\/beer\/automatic-boulanger-bottling-system\/#respond\"]}]},{\"@type\":\"WebPage\",\"@id\":\"https:\/\/hellbach.us\/blog\/food-drink\/beer\/automatic-boulanger-bottling-system\/\",\"url\":\"https:\/\/hellbach.us\/blog\/food-drink\/beer\/automatic-boulanger-bottling-system\/\",\"name\":\"Automatic Boulanger Bottling System - 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